Soda ash production
Soda ash production shop
Calcination and heavy soda furnaces.
Unique for the domestic chemical industry a complex project of heat recovery system implemented on all furnace units.
Year of implementation:
2013 – 2016
Scope of supply:
Recuperator manufacturing, delivery, installation supervision and commissioning.
Result
During operation all the performance parameters have been achieved.
Payback period:
Сonfirmed.
PERFORMANCE PARAMETERS:
HOT SIDE
COLD SIDE
Inlet temperature, °С
450
0
Outlet temperature, °С
in fact
300
Flow rate, Nm3 / h
12 100
8 000
Pressure drop in channels, mm. WG
1
11
Thermal power, kW
7 364
Thermal efficiency, %
63,0
Catalysts production.
Calcination of pherical alumina catalyst in the reactor.
Rotary kiln.
Heat recovery system implementation project.
Year of implementation:
2014
Scope of supply:
Recuperator manufacturing, delivery, installation supervision and commissioning.
Result
During operation all the performance parameters have been achieved.
Payback period:
Сonfirmed.
PERFORMANCE PARAMETERS:
HOT SIDE
COLD SIDE
Inlet temperature, °С
900
20
Outlet temperature, °С
458
520
Flow rate, Nm3 / h
2 500
1 600
Pressure drop in channels, mm. WG
10
120
Start-up heat exchanger for sulfuric acid production.
Sulfuric acid production. Contact department.
Start-up heat exchanger.
Construction of a new sulfuric acid production facility as part of a production expansion project.
Year of implementation
2018-2019
Scope of supply
Start-up heat exchanger manufacturing, delivery, installation supervision and commissioning.
Result
Expected commissioning period – 2019
PERFORMANCE PARAMETERS:
HOT SIDE
COLD SIDE
Inlet temperature, °С
600
50
Outlet temperature, °С
139
420
Flow rate, Nm3 / h
100 500
130 000
Pressure drop in channels, mm. WG
361
924
Thermal power, kW
17 945
Thermal efficiency, %
67
Sulfuric acid production
Sulfuric acid production facility.
The intermediate absorption.
Replacement project of the failed tube heat exchanger for sulfur dioxide cooling in the ribbed plate heat exchanger, with the same performance and full preservation of connecting dimensions.
Approved for the next project phase.
PERFORMANCE PARAMETERS:
HOT SIDE
COLD SIDE
Inlet temperature, °С
485
185
Outlet temperature, °С
376
320
Flow rate, Nm3 / h
149 127
131 356
Pressure drop in channels, mm. WG
73
81
Thermal power, kW
6 618
Thermal efficiency, %
44,9
Synthetic rubber production.
Synthetic rubber Plant.
The drying system.
The investment project on modernization / implementation of heat recovery systems in the dryers.
Ongoing construction
PERFORMANCE PARAMETERS:
HOT SIDE
COLD SIDE
Inlet temperature, °С
78
16
Outlet temperature, °С
58
60
Flow rate, Nm3 / h
13 600
6 500
Pressure drop in channels, mm. WG
19
107
Thermal power, kW
102
Thermal efficiency, %
71,1
