Air preheaters for refinery

Atmospheric and vacuum distillation unit
Atmospheric and vacuum distillation unit AVT-5.

Трубчатая печь 201А.

The project of replacing the failed tube recuperator with all connecting dimensions kept in the frame of energy efficiency and import substitution program.

Year of implementation
2015

Scope of supply
Recuperator manufacturing, delivery, installation supervision and commissioning.

Result
Replacement of obsolete air preheater had been carried out during maintenance period due to modular design of ribbed plate air preheater. During operation all the performance parameters have been achieved.

Payback period
confirmed

PERFORMANCE PARAMETERS:

HOT SIDE

COLD SIDE

Inlet temperature, °С
350
15

Outlet temperature, °С
157
218

Flow rate, Nm3 / h
57 800
58 900

Pressure drop in channels, mm. WG
145
57

Thermal power, kW
4 367

Thermal efficiency, %
60,7

Atmospheric distillation unit
Atmospheric distillation unit, shop 8.

Furnace 1, unit 1

The project of replacing the failed tube recuperator with all connecting dimensions kept in the frame of energy efficiency and import substitution program.

Year of implementation
2017

Scope of supply
Recuperator manufacturing, delivery and commissioning.

Result
Replacement of obsolete air preheater had been carried out during maintenance period due to modular design of ribbed plate air preheater. During operation all the performance parameters have been achieved.

PERFORMANCE PARAMETERS:

HOT SIDE

COLD SIDE

Inlet temperature, °С
430
50

Outlet temperature, °С
198
315

Flow rate, Nm3 / h
85 424
79 526

Pressure drop in channels, mm. WG
51
44

Thermal power, kW
7 900

Thermal efficiency, %
67,7

Heat recovery of flue gases of RB-2/3 regeneration unit #1

Project of the economizer for heating high-pressure steam condensate.

Year of implementation
2017

Scope of supply
Design and manufacturing of economizer, delivery, installation supervision and participation in commissioning.

Result
Replacement of obsolete air preheater had been carried out during maintenance period due to modular design of ribbed plate air preheater. During operation all the performance parameters have been achieved.

PERFORMANCE PARAMETERS:

HOT SIDE

COLD SIDE (steam condensate)

Inlet temperature, °С
260
90

Outlet temperature, °С
190
150

Flow rate, Nm3 / h
500 000
110 864

Pressure drop in channels, mm. WG
51
44

Thermal power, kW
14 005

Thermal efficiency, %
67,7

Fuel reheating before distillation
Fuel reheating unit before distillation

Tubular furnace P-1 and P-2.

The project of replacing the failed tube recuperator.

Year of implementation
2015

Scope of supply
Recuperator manufacturing and delivery.

Result
During operation all the performance parameters have been achieved.

Payback period
Confirmed.

PERFORMANCE PARAMETERS:

HOT SIDE

COLD SIDE

Inlet temperature, °С
700
-25

Outlet temperature, °С
528
220

Flow rate, Nm3 / h
30 000
27 300

Pressure drop in channels, mm. WG
5
60

Thermal power, kW
2 473

Vacuum distillation unit
Vacuum distillation unit

Tube furnace H-10001A/B

Section by section replacement of the failed tube air preheater with all connecting dimensions kept.

Year of implementation
2016 – 2017

Result
During operation all the performance parameters have been achieved.

Payback period
Confirmed.

PERFORMANCE PARAMETERS:

HOT SIDE

COLD SIDE

Inlet temperature, °С
313
68

Outlet temperature, °С
181
225

Flow rate, Nm3 / h
57 926
52 143

Pressure drop in channels, mm. WG
33
28

Thermal power, kW
3 014